The best Failure Mode and Effects Analysis (FMEA) Training in India
Started by U.S. Military during 1940, Failure Mode and Effects Analysis (FMEA) is a methodical approach to identify potential failure in design, manufacturing, or process. It can be applied to products as well as service.
Failure mode indicates ways in which something might fail.
Effects analysis indicates study of consequences due to failure.
Failures are prioritized according to their severity, frequency of occurrence, and ease with which they can be detected. The purpose of the FMEA is to line up actions to eliminate or reduce failures, starting with the highest-priority failures.
FMEA is used during design to prevent failures and ideally it begins during the earliest conceptual stages of design and continues throughout the life of the product or service.
When to use FMEA
- When a process, product, or service is being designed or redesigned
- When an existing process, product, or service is being applied in a new way
- Before developing control plans for a new or modified process
- When improvement goals are planned for an existing process, product, or service
- When analyzing failures of an existing process, product, or service
- Periodically throughout the life of the process, product, or service
FMEA Procedure in Brief
- Assemble a cross-functional team of people with diverse knowledge about the process, product or service, and customer needs.
- Identify the scope of the FMEA.
- Identify the functions of your scope.
- For each function, identify all the ways failure could happen.
- For each failure mode, identify all the consequences on the system, related systems, process, related processes, product, service, customer, or regulations.
- Determine how serious each effect is.
- For each failure mode, determine all the potential root causes.
- For each cause, determine the occurrence rating.
- For each cause, identify current process controls.
- For each control, determine the detection rating.
- Calculate the risk priority number, or RPN.
- Identify recommended actions.
- As actions are completed, note results on the FMEA form.
FMEA for Career Growth
FMEA helps to reduce company’s risk of costly mistakes by identifying potential failures during design stage and taking corrective actions before products are launched.
Professionals having in depth knowledge of FMEA are highly valued in job market and they can gain competitive edge.
This training program will equip you with knowledge about FMEA methodology and help you differentiate yourself in job market.
FMEA Training Program Details
We have curated a 4hrs x 2 days Virtual Live Training Program for Competency Development in FMEA. This program is in line with latest AIAG and VDA FMEA Handbook.
This program covers the principles, methodologies, and practical applications of FMEA in various industries, enabling participants to proactively identify potential failure modes, assess their consequences, and prioritize risks.
Through interactive sessions, case studies, and hands-on experience, participants gain proficiency in creating effective FMEA frameworks, improving product reliability, enhancing safety measures, and contributing to cost-effective engineering solutions. The program fosters a deep understanding of risk mitigation, fostering a culture of continuous improvement and informed decision-making in engineering practices.
The training is delivered by senior trainers at Wakidok® who possess relevant experience in conducting Failure Mode Effects and Analysis for large and complex projects having over 25 years of industry experience.
Learning objectives
The program aims to equip participants with a comprehensive understanding of the Failure Mode and Effects Analysis methodology. Through interactive learning, participants will learn to proactively identify potential failure modes, assess their consequences, and prioritize risks. The program empowers participants to enhance product reliability, safety measures, and decision-making processes.
Course Outline
- History and concept of FMEA
- Objectives and characteristics of FMEA
- Two approaches of FMEA – Products and Processes
- System Analysis
- Step 1: Planning and preparation
- Step 2: Structure analysis
- Step 3: Function analysis
- Failure analysis and risk mitigation
- Step 4: Failure analysis
- Step 5: Risk analysis
- Step 6: Optimization
- Risk communication
- Step 7: Result documentation
- Group activity – Participants will get hands on experience of conducting FMEA on their own
- End of Program Assessment (Certificate of Participation will be issued to all participants)
Who should attend
The FMEA Training program is ideal for engineers, quality professionals, project managers, and anyone involved in product development, design, or process improvement. Whether you’re a beginner or experienced professional, this program equips you with essential skills to proactively manage risks, optimize designs, and enhance overall product reliability.
Methodology
This FMEA Training program utilizes a dynamic approach, offering live interactive sessions on a user-friendly online platform. Participants can engage in real-time discussions and benefit from expert guidance. This multi-modal methodology ensures a comprehensive learning experience that accommodates diverse schedules and learning preferences.
Successfully completing assessment at the end of program will help participants gain Certificate of Competency in FMEA.
Why you should get trained at Wakidok®
Offering
For individuals aspiring to advance their career, we present further training program on Six Sigma Methodologies which helps in solidifying their expertise and gain industry recognised training from highly qualified trainers.
Credibility and suitability to your domain
Though concepts are explained through an example from Automotive domain, it can be applied to other industries like Appliances, Machinery etc. We encourage participants to work on an example from their industry during program group activity. It ensures that the content of the program aligns with your needs and corelates to your business.
Expertise and domain knowledge
Our training is facilitated by exceptionally skilled instructors with over 25 years of industry exposure. These experts also possess relevant hands-on experience, further ensuring the quality and relevance of the training.
Commitment
We offer ongoing assistance in addressing conceptual queries after the training. We strive to promote FMEA awareness across diverse industry sectors, equipping participants for elevated roles in FMEA implementation and leadership.
Upcoming Batch Details
Dates – To be announced soon.
Timings – To be announced soon.
Investment
To be announced soon.
Group Registration Offer – To be announced soon.
How to register
Registration Form Link will be provided once Next Batch Schedule is announced.